Replace Shaker Screens is Important To Shaker Operation

M-I swaco mongoose shaker screens

The medium that comes into direct contact with drilling cuttings is called shaker screens. Drilling fluid with cuttings or other harmful solids flows through a screen panel, and particles are then filtered out by vibration. We all know that screen cloth, especially the top layer, is thin or even very thin and easy to break. When hard and heavy things rub against wire mesh, they break it up into a lot of holes and pieces.

Good shaker performance depends on how well the screen is taken care of. Getting filtration right helps a lot with controlling the size and amount of solids. So, when drilling a well, we need to be careful about choosing the right mesh size. And keep an eye on the surface of the screen. Aside from the screen itself, we also need to check the condition of the shaker. The factors include the condition of the tensioning system, the sealing strip, and so on. Quality assisting parts of a screen help keep the screen in good shape.

Why are shaker screens important for drilling?

Why is it important to have a shale shaker screen? A solids-control or drilling fluid system is required for almost every well drilled today. The performance of drilling depends on how well solids are taken out of the drilling fluid. Solids control has numerous advantages, as demonstrated by decades of experience. These include, but are not limited to, better drilling penetration, lower mud costs, lower disposal costs, and longer bit life. Most of the time, more solids removed means less money spent on drilling for the operator.

A shaker screen is used in the drilling mud system:

The shaker screen is a key part that wears out quickly. So the shaker screen is a very important part of the whole system for drilling mud. Better shaker screens will make the shale shaker work and filter better, which will affect the whole mud system and even the whole well drilling process. Therefore, when you are looking for a screen replacement, look no further than the Derrick FLC 500/2000 PWP/PMD, Mi-Swaco Mongoose, Brandt VSM300 , or the Brandt king cobra brands offered by Solids control world.

shaker screens for sale

shaker screens

Shale shakers are the first line of defense in a properly constructed solids-control system. Shakers have been a crucial component of drilling operations on drilling rigs since the 1940s. Shale shakers work by removing solids from drilling fluid as it passes over a shaker screen. The liquid part of the mud and solids goes through the screen, while the bigger solids fall off the back end and are thrown away.

Drilling fluids are an important part of the drilling process. They are often used to lubricate and cool the drill bit and remove the bits of rock that have been drilled out of the hole. Shakers are still the most important part of any system for controlling solids. As time went on, these technologies got better and better. For example, shaker screen technology has become more advanced and better.

More about the quality of shaker screens:

While picking a replacement shale shaker screen, there are a few factors that users should consider before deciding which shaker screen supplier to choose. A few of these factors include the quality of the wire mesh, the stability of the rubber seals, etc.

Choosing the right shaker screen will cut down on mud costs and disposal costs while extending the life of the bit. In short, it’s important to make sure the drilling mud process is done right, and the shaker screen is an important part of the drilling mud system.

Some clients think that the only way to judge quality is by how long something lasts. In fact, it doesn’t make sense. The quality should be based on how well the separation works, how easy it is to use, and so on.

Are your shale shaker screen damaged? Need replacement? Try the premium brands like Derrick FLC 500/2000 PWP/PMD, Mi-Swaco Mongoose, Brandt VSM300 , Brandt king cobra, etc which are high-quality screens made with premium materials.

Shaker screens life and the problems that hinder performance:

The most important thing about quality shaker screens is how long they last. Shaker screen life has a direct effect on how much it costs to use and an indirect effect on how well it works and how much time it takes. What are the problems that affect the screen’s life and how it works?

In simple terms, the life of a screen is how long it can be used without breaking. For example, one of our customers used one of our screens for 350 hours without breaking it or the cloth surface, which means the life is 350 hours.

In fact, shaker screens have different lives. In China and Kuwait, the same model screen with the same API size may show different life times. And the same screen used in Singapore and the United States may have a different life span in each place. Even if the same screens were all used in the same country or region, the drilling conditions could make the screens last anywhere from 20 to 500 hours.

Why is the difference so big? What are some problems with screen life?

Screen-life-related issues:

What factors affect screen life for the same quality screen, model, and size?

  • Drilling mud, gravity, viscosity
  • Shale shaker flowrate
  • Situation of the shaker or the status of the compression system
  • Mesh size customization
  • Expertise of the operator
  • Shaker strength.

 Screen performance is affected by a number of variables, including:

In addition to shaker screen durability, screen performance is a crucial aspect of screen quality. Many consumers discover that, because the screen lasts for a very long time, they have lost a great deal of money and the price has also gone up. Why is it this way?

  • The incorrect mesh size was selected, causing the screen to become clogged or muck to escape;
  • The shaker’s design was flawed.
  • The vibration motor’s performance or specifications were subpar.
  • The shaker had a number of problems. such as a loosening tensioning system
  • The deck angle must be changed.

Why do we eventually replace the screen?

When a shaker screen is broken, there is a hole or area without a separating layer or no screen cloth at all on the frame. Hence, either beneficial drilling fluids or drilling fluids with hazardous cuttings will pass through the hole. Then the filtration feature of the screen is useless. In addition, future equipment will face greater weight, and equipment that has been shaken will be more susceptible to damage or wear.

To prevent further mud loss and rising costs, it is essential to replace shaker screens in a timely manner. Sometimes, if we replace broken screens in a timely manner, we can repair and reuse them. This will also reduce the cost of display panels.

As far as replacement screens are concerned, Brandt VSM300 , or the Brandt king cobra, Derrick FLC 500/2000 PWP/PMD, or Mi-Swaco Mongoose offered by Solids control world are the best in the market.

Factors that influence the quality of replacement shaker screens include:

The most important part of a shale shaker is the replacement screens. The primary function of these screens is to filter the drilling fluid’s liquid component from unwanted solid material. The screen is made of metal that has been woven together. When put into the shale shaker, it looks like a screen made of mesh.

Shale shaker screens start filtering as soon as the drilling fluid is made by the shale shaker. The solid particles get caught on the screen, which makes the fluid that we want. Shale shaker replacement screens from different places can fit a wide range of shakers, no matter how big or small they are. Here are five things that show where the best shale shaker replacement screens come from:

  1. Screen Frame:

The shale shaker replacement screens’ frame is made of different materials, such as plastic-like composites, square steel tubing, and flat steel sheets. A good screen has a frame that isn’t as wide, which makes more of the screen’s surface area available for work. A screen frame gives the frame the most support and rigidity. As a result, the Derrick FLC 500/2000 PWP/PMD, Brandt VSM300, Brandt king cobra are the ones top choose.

  1. Screen Mesh:

A screen mesh is a strong metal sheet that is very thin. High-quality screen mesh always has square holes in it, which helps the screen conduct electricity better. Multiple layers of mesh are added to the screen to improve its performance and capture the smallest particles.

  1. Binding Agent:

The binding agent is an adhesive that holds the mesh to the frame of the screen. A good shale shaker screen has a high-quality binding agent and can handle a wide range of temperatures, abrasive cuttings, strong vibrations, and fluids that eat away at it.

  1. Drier Cuttings:

High-quality shaker replacement screens can reduce fluid loss to a minimum by jolting incredibly thin layers of drilling fluid across the screen. This makes drying go faster and also lets 1–2 API-sized particles pass through a screen. This helps save time and gets more work done.

  1. Smaller separations:

Shaker screens from a good source can separate particles into smaller groups. It helps make the screen more permeable as a whole. When there are more vibrations and gravity, more fluid can move through the screen. Shale shaker replacement screens like Derrick FLC 500/2000 PWP/PMD, Mi-Swaco Mongoose, Brandt VSM300 ,Brandt king cobra, etc are able to make separations as small as 40 microns.

  1. Greater Capacity of the Shaker

Good shale shaker screens increase the screen’s drilling capacity by making the API non-blanked area bigger. This makes it easier to handle more fluid and gives the screen more room to work.


Final Words:                                                                    

Replacement screens like Derrick FLC 500/2000 PWP/PMD, Mi-Swaco Mongoose, Brandt VSM300 ,Brandt king cobra, etc. for a shale shaker should come from a reliable source such as Solids control world. They are compatible with almost all shale shaker models, so you may not need to buy new oil drilling equipment.

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