Mud cleaner

Mud cleaning system

Mud cleaner

mud cleaner is a versatile device that is used to separate big solid components and other slurry materials from drilled mud. In this article, we’re going to talk about the Mud Cleaner from Solids Control World
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Mud Cleaner equipment is a combination of desander, desilter hydro cyclone with an underflow shale shaker. To overcome limitations that are present in many solid removal equipment, ‘new’ equipment was developed with the purpose of removing drilled solids from weighted muds. The Mud Cleaner does remove most of the drilled solids while also retaining the barite as well as the liquid phase present in the mud. The discarded solids are sieved to discard larger solids, and returned solids are smaller even from the screen size of the liquid phase.

The Mud pump parts plays a vital role in the system. It is effective when applied directly after barite is added to the mud system. The continuous use of the mud cleaner ensures the removal of solid, which after that breaks down into silt and clay sizes. It prevents any kind of drill bit solids accumulation in the equipment.

The Mud Cleaner is a mud cleaning equipment with a compact structure design and small footprint but with a powerful function.

Main features of Mud Cleaners

A desilter unit
Desander
Underflow shale shaker
A fine vibrating screen
Mud feed box
Power device

Model ABZJ 8 5 - 1 S 8 N ABZJ 7 0 - 3 S 1 6 N ABZJ 7 0 - 3 S ABZJ 7 0 - 1 6 N
Capacity 1 2 0 m 3 / h (5 2 8 GP M) ≤ 3 6 0 m 3 / h (1 5 8 4 GP M) ≤ 3 6 0 m 3 / h (1 5 8 4 GP M) ≤ 3 6 0 m 3 / h (1 5 8 4 GP M)
Matching Shaker BW ZS 8 5 - 2 P BW ZS 7 0 - 3 P BW ZS 7 0 - 3 P BW ZS 7 0 - 3 P
D- SANDER hydracyclones 1 x1 0 ' (2 5 0 m m ) 3 x1 0 " (2 5 0 m m ) 3 x1 0 " (2 5 0 m m ) N/ A
D- SILTER hydracyclones 8 x4 "(1 0 0 m m ) 1 6 x4 " (1 0 0 m m ) N/ A 1 6 x4 " (1 0 0 m m )
Matching Pump 3 0 kw (4 0 h p ) 7 5 kw (1 0 0 h p ) 7 5 kw (1 0 0 h p ) 7 5 kw (1 0 0 h p )
Rated Motors 1 .0 kw (1 .3 5 h p ) 1 .5 kw (2 .0 h p ) 1 .5 kw (2 .0 h p ) 1 .5 kw (2 .0 h p )
Output x2 (OLI ) x2 (OLI ) x2 (OLI ) x2 (OLI )
Output Force ≤ 7 .0 Gs ≤ 7 .5 Gs ≤ 7 .5 Gs ≤ 7 .5 Gs
Operating Temperature 3 0 °C (8 6 °F ) 3 0 °C (8 6 °F ) 3 0 °C (8 6 °F ) 3 0 °C (8 6 °F )
Design Range - 4 0 - 5 0 ℃ - 4 0 - 5 0 ℃ - 4 0 - 5 0 ℃ - 4 0 - 5 0 ℃
(- 4 0 - 1 2 2 °F ) (- 4 0 - 1 2 2 °F ) (- 4 0 - 1 2 2 °F ) (- 4 0 - 1 2 2 °F )
Noise Date 7 5 - 8 5 d BA 7 5 - 8 5 d BA 7 5 - 8 5 d BA 7 5 - 8 5 d BA
Deck Adjus tment - 1 °- + 3 ° - 1 °- + 5 ° - 1 °- + 5 ° - 1 °- + 5 °
Screen Material Metal frame Metal frame Metal frame Metal frame
Screen Size 8 5 0 x1 2 5 0 m m 7 0 0 x1 2 5 0 m m 7 0 0 x1 2 5 0 m m 7 0 0 x 1 2 5 0 m m
Screen Qty 2 p c s 3 p c s 3 p c s 3 p c s
Filtering Area 2 .1 m 2 (2 3 .5 ft 2 ) 2 .6 2 m 2 (2 9 .2 ft 2 ) 2 .6 2 m 2 (2 9 .2 ft 2 ) 2 .6 2 m 2 (2 9 .2 ft 2 )
Screen Mesh AP I 1 2 0 / 1 5 0 / 1 7 5 AP I 1 2 0 / 1 5 0 / 1 7 5 AP I 1 2 0 / 1 5 0 / 1 7 5 AP I 1 2 0 / 1 7 5 / 2 0 0
Weight 1 5 8 0 kg 2 2 3 0 Kg 2 3 0 0 kg 2 2 6 0 kg
Dimension 1 9 7 5 x1 8 8 4 x1 5 8 5 2 4 0 3 x1 9 6 5 x2 2 4 0 2 5 4 0 x1 9 5 0 x2 2 5 0 2 5 4 0 x1 9 5 0 x2 0 0 0
Voltage 2 2 0 - 2 4 0 V/ 5 0 Hz , 3 8 0 - 4 1 5 V/ 5 0 Hz , 4 4 0 - 4 8 0 V/ 6 0 Hz , 5 7 5 - 6 0 0 V/ 6 0 Hz
Approvals UL/ ATEX/ BV/ IADC/ J AS - ANZ IS O 9 0 0 1 :2 0 1 5 / CE
Remark   1 0 "D- SANDER hydracy1one :9 0 - 1 2 0 m 3 / h (3 9 6 - 5 2 8 GPM)4 " D- SILTER hydracylcone : 1 5 - 2 0 m 3 / h (6 6 - 8 8 GPM)
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